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Flexible packaging laser cutting systems need to perform reliably at production speed while preserving the integrity of the film. The HPD Series uses high-power CO2 laser technology for controlled pre-cutting, scoring, microperforation and coding on suitable flexible packaging materials.
Flexible packaging laser cutting systems from Macsa id help manufacturers process films accurately during production. The HPD Series combines high-power CO2 laser technology with the flexibility to cut, score, perforate and code suitable flexible packaging materials in line.
By combining these processes in one system, HPD can support packaging designs that require easy-open features, controlled perforation patterns, windows, shaped cuts or variable coding. Each application is assessed according to the film structure, production speed, required result and line configuration.
Create pre-cuts, contour cuts, opening features and selected packaging shapes directly in the film. Digital laser processing allows changes to the cut design without replacing mechanical dies or blades.
Laser scoring selectively removes part of the packaging structure to create an easy-tear feature while preserving the required barrier layers where the pack construction allows it. The final result should always be validated against the film and packaging application.
Create controlled perforation patterns in flexible films for applications such as fresh produce packaging or venting features. Perforation size, density and placement should be tested to meet the required pack performance.
Suitable HPD configurations can combine cutting and coding in the same laser system. Add batch information, dates, codes or graphics directly to the flexible packaging material as part of the production process.
HPD Series lasers are designed for demanding flexible packaging applications requiring cutting, drilling, scoring and high-definition coding.
Laser processing operates without physical contact with the film, helping to avoid the wear associated with mechanical cutting tools.
Change cut paths, scoring lines and perforation patterns digitally to adapt packaging formats without producing new mechanical tooling.
Combine cutting, scoring, microperforation and coding in one in-line laser solution, where the application and production layout allow it.
HPD Series systems can be specified for integration with flexible packaging and converting equipment, including flow-pack, form-fill-seal, stickpack, pouch-converting and sleeve applications.
Laser coding does not require inks or solvents, while laser cutting avoids the use of blades and dies for the processing step.
HPD Series systems are used with suitable flexible films, foils and multilayer packaging structures. Applications can include PP, OPP, PET and PE films, subject to material testing and the required cut, score or perforation result.
The right laser configuration depends on:
HPD Series systems can be integrated into new or existing flexible packaging lines. Our specialists assess the web path, available installation space, process timing, safety requirements and desired packaging result before recommending a configuration.
From pre-cutting and easy-open scoring to microperforation and in-line coding, Macsa id can help you define a laser process that fits your packaging operation.
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